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This American Road

Experience America this summer with Andrew Burmon

Making Cars in the Great Lakes: Inside Ford's Chicago Assembly Plant

Before I left Chicago for points east, I had a chance to tour Ford's Chicago Assembly Plant, a complex that finishes about 1160 vehicles a day. A great majority of those are Ford Explorers, pieced together by line workers wearing safety glasses and headphones, working pneumatic tools in a hypnotizing ballet of endless repetition. Whir, whir, whir.

Walking the floor, following pedestrian pathways marked by bright yellow paint, I watched linemen and women raise engine assemblies into vehicle bodies, hang doors and bolt wheels, as conveyor belts ceaselessly inched the unfinished machines ever forward. (A tip: When touring the plant, one steps over the drive-chains running through channels in the floor.)

My tour guide Larry, a dead ringer for Jesse Ventura, even let me jump in a just-finished Explorer the moment it rolled off the line. Videographer Stephen Greenwood, who's riding along for this part of my ride, captured the mesmerizing shots after the break.

Traveling the American Road - Ford Assembly Plant Tour

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